Waste / Scrap
Demo Data• ManufacturingRecord production wastage, scrap, and recoverable by-products by batch and reason to tighten manufacturing cost control.
Total waste records
4
Total waste qty
38 kg / liter
Excludes purely quantitative packaging loss in pieces
Recoverable scrap value
৳ 1,800
Carton trims and similar by-products
Highest loss batch
HMO-B-260310
Focus improvement initiatives on the highest-waste batch first
Waste / scrap register
Root-cause coded waste, scrap, and rejected output entries linked to production batches.
| Ref no | Date | Batch no | Product | Waste type | Material / Output | Quantity | Reason | Recoverable | Estimated value | Status | |
|---|---|---|---|---|---|---|---|---|---|---|---|
| WS-2026-001 | 2026-03-11 | HSO-B-260311 | Himaloy Soyabean Oil 1L | Packaging Damage | 1L PET Bottle | 25 pcs | Bottle damage during case packing | Non-recoverable | — | Reviewed | |
| WS-2026-002 | 2026-03-11 | HSO-B-260311 | Himaloy Soyabean Oil 1L | Scrap Recovery | Carton trim | 12 kg | Carton trimming collected from packaging line | Recoverable | ৳ 1,800 | Open | |
| WS-2026-003 | 2026-03-10 | HMO-B-260310 | Himalaya Mustard Oil 1L | Rejected Output | Filled bottle | 18 liter | Sealing defect identified in QC sampling | Non-recoverable | — | Open | |
| WS-2026-004 | 2026-03-09 | HSO-B-260309 | Himaloy Soyabean Oil 1L | Process Waste | Oil spill | 8 liter | Machine overflow at start-up | Non-recoverable | — | Closed |
Loss vs recovery summary
Financial view of waste write-off vs scrap recovery for Ajora Himalaya demo batches.
Estimated loss
৳ 18,000
Captures material loss, process waste, and rejected output not recoverable for further use.
Scrap recovered
৳ 1,800
Can be linked to GL scrap recovery accounts and netted off against manufacturing cost.
Risk signals
Helps production managers focus on high-risk waste types and recurring issues.
Packaging & sealing defects
Focus on training and machine setting checks on the bottling and case packing lines to reduce repeated rejects.
Link to costing
Waste entries can be routed to batch costing to adjust per-liter cost and highlight margin erosion early.